Reticle Pod

Reticle Pod

The Reticle Pod is used for packaging or storing reticles during shipment. It can protect reticles from external micro-dust particles and chemical contamination, as well as prevent them from electrostatic damage. It features a small contact area, allows observation of the internal reticle’s condition without removing it, and can be stacked. It provides safety protection for reticles during transportation or storage.

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Reticle Pod manufacturing process

Yize Mould specializes in providing customized precision injection molding services, encompassing mold design, manufacturing, and optimization to ensure high-precision and high-efficiency production. We support a wide range of complex structures and special material requirements, making us suitable for prototype development and large-scale injection molding production with machines ranging from 30T to 280T. With rigorous quality management and a professional technical team, we help you quickly realize the full process of product development, from design to production. For more information or to get a free quote, please feel free to contact us!

DFM & Mold Design

The design phase is the core of mold development. By thoroughly analyzing the manufacturability of the product design (DFM) and optimizing the part structure, we ensure that the mold design not only meets production requirements but also maximizes cost reduction and efficiency improvement.

Mold Manufacture

Precision machining is crucial for mold quality. Yize Mould adopts advanced CNC machining and electrical discharge machining processes, coupled with high-precision measurement equipment for quality inspection, to ensure that the mold meets design specifications while achieving high precision and long service life.

试模

Molding and Mass Production

Through multiple rounds of mold trials (T1, T2, etc.), we verify the mold performance, adjust details such as gates and cooling systems, and ensure that the final product quality meets standards while optimizing production efficiency. We strive to meet customer requirements to the greatest extent possible.

Our Strength of Precision Plastic Injection Molding

Yize Mould boasts an experienced mold design team proficient in various design software and complex structural optimization, specializing in the innovative design of high-precision molds, medical molds, and hot runner molds. Through professional DFM analysis, advanced design concepts, and strict quality standards, we provide efficient and reliable customized mold solutions for automotive, medical, precision electronics, and other industries, ensuring long mold life, easy maintenance, rapid response, and efficient delivery.

2006

Founded in

0.02mm

Min. tolerance

300+sets

Annual Mold Capacity

180+

Processing Machines

Product Information

Although Reticle Pods are niche products, they indeed play a crucial role as one of the “yield guardians” in semiconductor manufacturing. With the evolution of process nodes towards 2nm and below, the technical barriers for Reticle Pods will keep increasing. Below are the injection molding processing conditions for several common types of Reticle Pods.

Reticle Pod

Reticle Pod

Our Reticle Pods are manufactured using high-quality plastic ABS (ESD) through precision injection molding processes, ensuring precise dimensions and tight fits. They are made from high-purity engineering plastics (such as PEEK, PC, ABS) or metals (aluminum alloy), which must possess low outgassing properties (to prevent contamination of the reticle), antistatic capabilities (ESD protection), and chemical stability. These pods provide reliable and efficient storage solutions for semiconductor clients.

    Injection Molding Materials:
    ABS(ESD)  
    PC  
    Other Plastics  
    Mold Materials: P20 (for low and medium pressure molds), S136 (corrosion resistance and high precision requirements), H13 (high temperature resistance), 1.2738 (pre-hardened steel for medium precision), NAK80 (excellent polishability), 420 (high corrosion resistance), and so on, depending on client's needs.
    Price Negotiate Directly
    Delivery Time < 7 days

    Data of Reticle Pods

    Data
    Injection Mold Tolerance±0.015 mm
    Thin-wall Injection Molding up to0.15 mm
    Min. Injection Molding Tolerance±0.02 mm
    Mold MaterialsS136, SKD11, P20 etc. Depends on the client’s needs.
    Available Injection Molding MaterialsPC, PP, PA66, PEEK, LCP, PPSU, PFA, FEP etc.
    Core technologyRa 0.2
    ApplicationStorage reticles
    Size14′ available, other sizes need to be customized
    Gate DesignSpot Gate, Hot Runner, Side Gate, etc.
    Delivery time:No more than 7 days

    Our Comapny Profile

    Yize Mould’s main business covers precision parts processing, injection mold design and manufacturing, cleanroom injection molding etc.

    Steps for Precision Plastic Injection Molding

    For precision plastic injection molding, the steps include demand analysis and design confirmation, mold design and DFM (Design for Manufacturing) analysis, material selection and procurement, mold machining and manufacturing, mold assembly and debugging, mold trial and adjustment, mass production of injection molded products, as well as after-sales service and maintenance. These steps ensure that the injection-molded products meet customer requirements, are processed precisely, and optimized through mold trials, ultimately delivering high-quality, durable injection molded products that satisfy customer needs.

    /01 Requirement Analysis and Design Communication

    Requirement analysis and design communication are crucial steps in ensuring the success of customized mold opening and injection molding. Effective communication ensures that all parties involved in the project (clients, designers, engineers, mold manufacturers, etc.) have a clear and consistent understanding of the requirements and design plan.

    /02 Mold Design

    Mold design is one of the key steps in mold opening and injection molding, involving various technical and process requirements from product design to mold manufacturing. It ensures that the mold can efficiently, stably, and precisely produce plastic products that meet customer needs.

    /03 Mold Machining and Manufacturing

    Mold machining and manufacturing are critical stages in the production process of injection molds. Mold manufacturing includes multiple steps such as machining of mold components, assembly, and debugging, covering the entire process from material selection to the completion of the final mold.
    放电加工

    /04 Mold Assembly and Debugging

    Mold assembly and debugging are vital stages in the mold manufacturing process, directly determining the final usage effect and production efficiency of the mold. During this stage, various manufactured components are assembled into a complete mold, and through mold trials and debugging, it is ensured that the mold can operate smoothly and efficiently.

    /05 Mold Trial and Validation

    Mold trial and validation are essential links in mold opening and injection molding, aiming to ensure that the design and manufacturing of the mold meet the requirements and can produce high-quality injection molded products smoothly and stably. The mold trial process helps detect and adjust the parameters of the mold and injection molding machine to resolve potential issues and optimize the production process.

    /06 Mass Production and Subsequent Support

    Mass production and subsequent support are the final links in the mold opening and injection molding process, ensuring that customers can stably obtain products that meet the requirements for a long time. This stage includes mold mass production, delivery of injection molded products, after-sales support, and long-term maintenance and optimization services for mold and product processes.
    Mass Production

    Yize Mould
    Various Precision Plastic Injection Molding Solutions Provider

    During the injection molding process, it is critical to select the right solution based on product requirements, production volume, material properties and cost. Different injection molding solutions have different focuses and need to be selected according to specific needs in order to maximize production efficiency, reduce costs and ensure product quality.

    汽车连接器

    Automotive Connector

    Our company specializes in manufacturing automotive connectors using high-performance materials to ensure stable operation under extreme conditions. The products have now obtained IATF 16949 certification. With outstanding electrical and mechanical properties, they are suitable for various complex automotive electrical systems, providing a solid guarantee for automotive safety performance.

    微型注塑

    Thin-wall injeciton molding & Micro molding

    Our thin-wall injection molding and micro molding products utilize high-precision molds and advanced injection molding techniques to achieve precise molding of small sizes and complex structures, with injection molding accuracy reaching 0.02mm. These products are widely used in medical devices, micro-electromechanical systems (MEMS), and other fields, featuring high precision and excellent performance to meet the high demand for miniaturized components in the market.

    高温料注塑

    High temperature resistant plastic injection molding

    Our company specializes in providing injection-molded products made from high-temperature materials such as PEEK, LCP, and PPSU. These materials exhibit excellent high-temperature resistance, corrosion resistance, and mechanical properties. The products are suitable for high-temperature working environments, such as automotive electronics, aerospace, and other fields, ensuring stable and reliable operation under extreme conditions.

    Trusted Precision Plastic Injection Molding Factory

    Dongguan Yize Mould Co., Ltd. was established on January 1, 2007, with 150 employees, and is located in Chang’an Town, Dongguan City, known as the “Key Town of China’s Mould Industry”.

    Since its establishment, Yize has always focused on technology as its core, specializing in automotive connectors, thin-wall injection molding, micro molding, precision injection molding, and special material injection molding, and has gradually expanded its business to cover overall solutions for PFA Teflon products, precision medical devices, and various special engineering plastic precision structural components.

    Yize Mould continuously innovates and develops, becoming a leader in the field of high-end precision mold manufacturing and related products, and is a trustworthy manufacturer of precision injection molds.

    Applications

    From automotive connectors to precision electronic structures, from medical devices to high-purity PFA fittings, Yize Mould will always provide customers with the highest quality customized mold designing and manufacturing services to meet the needs of different industries while maximizing cost savings for customers.

    Why Choose Us?

    /01
    Professional Team
    Yize Mould has been specializing in precision molds, non-standard precision parts, and related products since 2006, and today boasts a professional team of 150 people who can quickly respond to customer needs.
    /02
    Advanced Equipment
    We have multiple advanced processing equipment imported from the United States, Japan, and other places. Injection molding precision can reach 0.02mm.

    /03
    Quality Assurance
    Yize Mould always adheres to the principle of quality first, with over 50 precision testing instruments and a professional quality management team to ensure that no defective products reach our customers!

    Custom Automotive Connector

    The image on the right shows the automotive connector we produced for a client as an OEM. This project not only demonstrates our capabilities in precision injection molding and customized production but also highlights our technical advantages in material selection and quality control. Our company will continue to uphold the principle of customer priority, constantly providing high-quality, high-performance products to meet the diverse needs of our clients.

    汽车连接器
    01

    Full Set of Mold Manufacturing Capabilities

    We possess the capability to manufacture a full set of molds. Connector molds are a type of precision mold, and from drawing analysis to mold design and manufacturing, it not only requires professionalism in technical aspects such as design, processing, assembly, and mold trial, but also needs to fully meet customer needs in quality control, automation support, after-sales service, and other aspects. Integrated comprehensive capabilities create greater value for customers.

    02

    Injection Molding of Special Plastics

    Injection molding of connectors using PBT/LCP special materials is a process with high technical content, involving multiple aspects such as material properties, mold design, and process parameter control. Through reasonable process adjustments and mold optimization, the performance of special materials can be fully utilized, providing high-quality, functional product solutions for the automotive, electronics, medical, aerospace, and other industries.

    FAQs

    As a professional OEM manufacturer, typically, you will need to provide us with 2D drawings and 3D drawings so that we can provide a mold quotation and proceed with manufacturing more quickly. Supported 2D drawing formats include AI, PDF, DWG, CAD, DXF, DLG, etc. Supported 3D drawing formats include STP, STEP, etc.

    For products with less stringent precision requirements, we can provide processing services based on the sample. However, providing 2D or 3D drawings will allow us to understand your needs more accurately and provide a quotation more quickly.

    We have professional mold designers and experienced technicians. We have over 150 employees and over 180 imported advanced mold manufacturing equipment. Our annual mold production capacity can reach 300 sets.

    In addition to common engineering plastics, we can also process injection molding materials such as PFA (soluble polytetrafluoroethylene), FEP, PA66, PEI, PVDF, PBT, POM, PPS, PEEK, LCP, PPSU, etc.

    Our factory strictly follows the drawing accuracy provided by the customer for installation and manufacturing. We will also communicate with the customer regarding the usage and precision requirements of the mold. If the mold does not meet the customer’s requirements and it is due to our manufacturing issue, we will be responsible for arranging rework. However, if the product is scrapped due to errors in the buyer’s drawings, it will be negotiated separately.

    It depends on the difficulty and quantity of the product. In most cases, you will receive the samples within 40-60 days after placing the order. (However, if it coincides with holidays such as the Spring Festival or National Day, the delivery time will be extended.)

    Contact us
    We provide free quote!

    ESG