Details of Automotive Injection Molding Components Solution

Widely applied in automotive connectors, electronic components, mechanical parts, and other fields.

Solution Introduction

Yize Mould has been dedicated to the processing and production of high-end precision connector products, forming a complete OEM system that spans from mold design, mold components, precision molds, to injection molding processing. The design, material selection, and production process of automotive injection molding components are key to ensuring the functionality, reliability, and quality of the components. Precision injection-molded small parts are extensively used in automobiles, covering various fields from electronic systems, interior and exterior trim, to functional components.
Currently, Yize Mould holds the IS016949 automotive component manufacturing qualification, capable of injection molding a variety of precision injection-molded products, including those made of PEEK, LCP, PPSU, PPS, PEI, PBT, and other materials.

Solution Value

Processing Steps

DFM

The DFM stage ensures that product design aligns with manufacturing processes. The design team conducts in-depth analysis of product geometry, dimensions, and surface requirements, assessing manufacturability. At the same time, suitable injection molding materials are selected, and product design is optimized to meet injection molding processes. The goal of this stage is to ensure that the product meets functional requirements while being efficient and cost-effective to manufacture.

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Mold Design

During the mold design stage, the team uses CAD/CAM software to create 3D models and design the various components of the mold in detail. Considerations include material selection, cooling systems, ejection mechanisms, etc., to ensure the mold meets production requirements. After outputting the drawings, precise guidance is provided for mold manufacturing, ensuring mold quality and performance.

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Mold Manufacturing

In the mold manufacturing stage, raw materials are prepared, rough machining, and finish machining are carried out based on the design drawings. Processes such as electrical discharge machining (EDM) and wire cutting are used to handle complex features. Subsequently, surface treatment is performed to improve mold hardness and wear resistance. Finally, the mold components are assembled to ensure smooth operation of the mold, preparing it for mold testing and mass production.

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Mold Trial

During the mold testing stage, the mold is installed on the injection molding machine for initial injection testing. Based on the test results, adjustments are made to the mold and injection molding process parameters to optimize product quality. The mold-tested products are thoroughly inspected to ensure they meet design requirements. Successful mold testing is a key indicator of mold qualification and the selection of the optimal molding process.

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Mass Production

In the mass production stage, a production plan is developed based on market demand, and injection molding materials and auxiliary equipment are prepared. Mass production is carried out according to the production plan and injection molding process parameters to ensure stable product quality. Continuous quality control is implemented, with strict inspection of products during the production process. Finally, qualified products are packaged and delivered to meet customer needs.

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Professional Team

Our precision injection molding team is the key to our company’s success. With a solid technical foundation and efficient execution capabilities, we can provide customers with one-stop precision injection molding solutions, ranging from design to production, and from raw material selection to product delivery. We are committed to helping customers reduce production costs, shorten delivery cycles, and enhance market competitiveness, while ensuring product quality.

Our Experience

Our Precision Injection Molding Experience is built on years of industry accumulation and continuous innovation. We are dedicated to providing customers with high-quality, precise, and reliable injection molded parts. With advanced injection molding technology, precision mold design and manufacturing capabilities, as well as a strict quality control system, we can meet the high standards of precision parts required by various industries.

Application Cases

Automotive Connectors

We specialize in the custom processing of automotive connectors, with products covering various types such as power connectors, signal connectors, and data connectors. Manufactured using precision processes, they ensure high reliability, performance, and safety. Custom designs can be provided based on customer requirements to meet the high demands of automotive electrical systems for connectors. They are widely used in automotive power systems, sensors and actuators, safety systems, and other fields.

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Automotive Communication Connectors

We offer custom processing services for communication electronic connectors used in automobiles, with processing based on customer-provided drawings, suitable for various communication devices. We use high-quality materials to ensure the stability and durability of the connectors. Supporting multiple interface types and sizes, we meet customers' individualized needs. They are widely applied in data centers, communication networks, smart homes, and other fields.

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In which fields can our products be applied?

Instrument Panel
Connector Plugs
Electronic Module Housings
Air Conditioner Control Panels
Instrument Panel Buttons
Internal Components of Rearview Mirrors
Automotive Seat Adjustment Parts

Air Flow Regulators
Connecting Pipe Joints
In-car Entertainment Systems
GPS Navigator Housings
Electronic Control Units
Center Control Panel Components

Customize Precision Injection-molded Automotive Components

What information is needed for a precision injection molding quotation?

Typically, 2D drawings and 3D files are required for us to provide accurate mold quotations and manufacturing. Supported 2D drawing formats include: AI, PDF, DWG, CAD, DXF, DLG, etc.; supported 3D drawing formats include: STP, STEP, x_t, etc.

What Precision Can Your Injection Molding Achieve?

±0.015mm. The precision of injection-molded products is influenced by factors such as mold design, injection molding machine performance, material quality, process parameters, cooling systems, and production environments. Precise control of each aspect, such as injection pressure, temperature, and material flow, is crucial for ensuring high-precision products.

Do You Also Manufacture Injection Molds for Automotive Components?

Yes. Yize Mould is an integrated enterprise that combines injection molding and mold manufacturing, providing a complete production process from product design, mold development, to final injection molding. We offer more efficient and flexible services, ensuring optimized product quality and production cycles.

How Long Will It Take to Complete Production After Providing Product Drawings?

It depends on the product's complexity, typically around 35 days.

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Custom Precision Parts Processing Service
Custom precision parts processing typically employs various processing methods, including CNC machining (for precise milling, turning, and drilling), Electrical Discharge Machining (EDM) (suitable for harder materials and complex-shaped parts), laser cutting and laser marking (for high-precision cutting and surface engraving), grinding and polishing (to improve surface quality and accuracy), and 3D printing and additive manufacturing (for rapid prototyping and production of complex structures). These processing methods ensure that parts meet customization requirements for high precision, complex shapes, and specific material requirements.

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Tungsten carbide part grinding accuracy: 0.002mm

Custom Precision Injection Mold Service
Custom precision injection molds can be categorized based on manufacturing materials into steel molds, aluminum molds, and alloy molds. Steel molds have strong wear resistance and are suitable for mass production; aluminum molds are suitable for small batches and rapid prototyping at a lower cost; alloy molds are used in special environments and have higher strength and corrosion resistance. When selecting materials, factors such as production volume, accuracy requirements, and cost should be considered.

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Overall mold accuracy can reach: 0.015mm

Custom Medical Cleanroom Injection Molding Service

The Custom Medical Cleanroom Injection Molding Service provides injection molding solutions that meet dust-free and sterile requirements specifically for the medical device industry, mainly used for producing high-precision, high-hygiene standard medical equipment components and consumables. This service adopts advanced injection molding technology and a strict dust-free production environment to ensure that products meet rigorous medical and hygiene requirements.

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We have class 10,000 cleanroom and certified with ISO13485

Details of Automotive Injection Molding Components Solution

Widely applied in automotive connectors, electronic components, mechanical parts, and other fields.

Solution Introduction

Solution Value

Clear Division of Labor

Environmental Improvement

Supply Chain Management

Processing Steps

DFM

Mold Design

Mold Manufacturing

Mold Trial

Mass Production

Professional Team

Our Experience

Application Cases

Automotive Connectors

Automotive Communication Connectors

Customize Precision Injection-molded Automotive Components

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About Us

Products and Services

Our Solutions

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