Details of 3C Electronic Precision Parts Solutions

Ushering in a new era of integrated precision accessories and precision molds!

Solution Introduction

3C Electronic Precision Injection Molded Parts refer to precision injection-molded components used in consumer electronics, communication devices, computers, and other products. Injection molding technology is widely used for mass production of small, complex, and intricate plastic parts, especially in 3C products, where these components often need to have high precision, high strength, and good surface quality. Precision injection-molded parts play a crucial role in 3C products such as mobile phones, tablets, home appliances, and smart hardware.

Solution Value

High Precision and Complexity

Using precision molds and advanced injection molding technology, complex parts with very small dimensional tolerances can be manufactured, with common tolerances reaching ±0.1mm or even less.


Miniaturization and High Integration

As 3C electronic products continue to develop towards smaller and lighter designs, precision injection-molded parts often need to be miniaturized and have higher integration during design, such as integrating multiple functions into a single component.

High Strength and Durability

The materials for injection-molded parts typically need to meet performance requirements such as impact resistance, drop resistance, and high-temperature resistance, especially for the shells and internal components of smartphones and tablets, where higher strength and durability are required.

Processing Steps

DFM

DFM

The DFM stage ensures that product design aligns with manufacturing processes. The design team conducts in-depth analysis of product geometry, dimensions, and surface requirements, assessing manufacturability. At the same time, suitable injection molding materials are selected, and product design is optimized to meet injection molding processes. The goal of this stage is to ensure that the product meets functional requirements while being efficient and cost-effective to manufacture.

模具设计

Mold Design

During the mold design stage, the team uses CAD/CAM software to create 3D models and design the various components of the mold in detail. Considerations include material selection, cooling systems, ejection mechanisms, etc., to ensure the mold meets production requirements. After outputting the drawings, precise guidance is provided for mold manufacturing, ensuring mold quality and performance.

模具制造

Mold Manufacturing

In the mold manufacturing stage, raw materials are prepared, rough machining, and finish machining are carried out based on the design drawings. Processes such as electrical discharge machining (EDM) and wire cutting are used to handle complex features. Subsequently, surface treatment is performed to improve mold hardness and wear resistance. Finally, the mold components are assembled to ensure smooth operation of the mold, preparing it for mold testing and mass production.

试模

Mold Trial

During the mold testing stage, the mold is installed on the injection molding machine for initial injection testing. Based on the test results, adjustments are made to the mold and injection molding process parameters to optimize product quality. The mold-tested products are thoroughly inspected to ensure they meet design requirements. Successful mold testing is a key indicator of mold qualification and the selection of the optimal molding process.

量产

Mass Production

In the mass production stage, a production plan is developed based on market demand, and injection molding materials and auxiliary equipment are prepared. Mass production is carried out according to the production plan and injection molding process parameters to ensure stable product quality. Continuous quality control is implemented, with strict inspection of products during the production process. Finally, qualified products are packaged and delivered to meet customer needs.

Professional Team
Our precision injection molding team is the key to our company’s success. With a solid technical foundation and efficient execution capabilities, we can provide customers with one-stop precision injection molding solutions, ranging from design to production, and from raw material selection to product delivery. We are committed to helping customers reduce production costs, shorten delivery cycles, and enhance market competitiveness, while ensuring product quality.
Our Experience
Our Precision Injection Molding Experience is built on years of industry accumulation and continuous innovation. We are dedicated to providing customers with high-quality, precise, and reliable injection molded parts. With advanced injection molding technology, precision mold design and manufacturing capabilities, as well as a strict quality control system, we can meet the high standards of precision parts required by various industries.

Application Cases of 3C Precision Injection Molded Parts Solutions

Precision Camera Components

Precision camera components are widely used in machinery, automotive, industrial equipment, electronics, and other fields, requiring high precision, complexity, and strength in the injection molding process. Through high-quality mold design, precision injection molding, strict quality control, and appropriate post-processing, high-performance precision injection-molded camera components can be produced to meet the demands of various high-precision mechanical parts.

精密注塑案例
精密注塑件案例

Precision PBT Material Parts

Precision injection-molded parts made of PBT material are widely used in the automotive, electronics, electrical, home appliance, and other industries. With its excellent mechanical properties, heat resistance, electrical properties, and corrosion resistance, PBT is an ideal choice for manufacturing high-precision and high-performance industrial components. Through precise injection molding processes and post-processing, high-quality parts that meet strict quality requirements and dimensional tolerances can be produced.

Where Do We Apply 3C Electronic Precision Injection Molded Parts?

  • Camera components
  • Optical communication module assembly
  • Precision internal parts for laptops
  • Camera module frame
  • Headphone accessories
  • Sensor module
  • Interface frame
  • Automotive lamp bracket
  • Electronic instrument components
  • Electronic component housing
  • Precision parts for air conditioners
  • Night vision device
  • Lighting system components
  • Automotive central control accessories
  • Drone accessories
  • Accessories for battery packs
  • Components for air conditioning systems
  • Lighting system
  • Night vision device

Customize precision injection molded parts for 3C electronics.

What information is needed for a precision mold quotation?

Typically, we require 2D and 3D drawings to provide an accurate mold quotation and manufacturing. Supported 2D drawing formats include: AI, PDF, DWG, CAD, DXF, DLG, etc.; supported 3D drawing formats include: STP, IGS, etc.

Can you process without product drawings?

Our company designs molds based on product drawings, but we do not design products. If customers do not provide product design drawings or physical samples, we cannot proceed with processing.

What is your mold manufacturing capability?

Our annual mold capacity is 300 sets. We have multiple professional mold designers and experienced technicians. Our team consists of over 130 personnel, and we have over 180 imported advanced mold manufacturing equipment.

What if the processed mold does not meet the requirements?

Yize Mould manufactures strictly according to the drawing accuracy provided by the customer and communicates with the customer regarding the mold's purpose and accuracy requirements. If the mold does not meet the customer's requirements due to our manufacturing issue, we will arrange for rework. If the product is scrapped due to errors in the customer's drawings, it will be discussed separately.

Contact Us!

定制精密零件
Custom Precision Parts Processing Service
Custom precision parts processing typically employs various processing methods, including CNC machining (for precise milling, turning, and drilling), Electrical Discharge Machining (EDM) (suitable for harder materials and complex-shaped parts), laser cutting and laser marking (for high-precision cutting and surface engraving), grinding and polishing (to improve surface quality and accuracy), and 3D printing and additive manufacturing (for rapid prototyping and production of complex structures). These processing methods ensure that parts meet customization requirements for high precision, complex shapes, and specific material requirements.
Tungsten carbide part grinding accuracy: 0.002mm
定制注塑模具
Custom Precision Injection Mold Service
Custom precision injection molds can be categorized based on manufacturing materials into steel molds, aluminum molds, and alloy molds. Steel molds have strong wear resistance and are suitable for mass production; aluminum molds are suitable for small batches and rapid prototyping at a lower cost; alloy molds are used in special environments and have higher strength and corrosion resistance. When selecting materials, factors such as production volume, accuracy requirements, and cost should be considered.
Overall mold accuracy can reach: 0.015mm
定制医疗无尘注塑

Custom Medical Cleanroom Injection Molding Service

The Custom Medical Cleanroom Injection Molding Service provides injection molding solutions that meet dust-free and sterile requirements specifically for the medical device industry, mainly used for producing high-precision, high-hygiene standard medical equipment components and consumables. This service adopts advanced injection molding technology and a strict dust-free production environment to ensure that products meet rigorous medical and hygiene requirements.

We have class 10,000 cleanroom and certified with ISO13485

Contact us for professional solutions

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