Details of Medical Injection Molding Solutions

Becoming a Practitioner of the Chinese Dream in Precision Medical Mold Manufacturing and Related Products

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Solution Introduction

Since the outbreak of the COVID-19 pandemic in 2019, people have placed increasing importance on health, and the demand for medical products has gradually grown.

Therefore, in response to and to meet customer needs, and to undertake social responsibility, Dongguan Yize Mould Co., Ltd. has expanded our services to the medical products industry.

Solution Value

Processing Steps

DFM

The DFM stage ensures that product design aligns with manufacturing processes. The design team conducts in-depth analysis of product geometry, dimensions, and surface requirements, assessing manufacturability. At the same time, suitable injection molding materials are selected, and product design is optimized to meet injection molding processes. The goal of this stage is to ensure that the product meets functional requirements while being efficient and cost-effective to manufacture.

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Mold Design

During the mold design stage, the team uses CAD/CAM software to create 3D models and design the various components of the mold in detail. Considerations include material selection, cooling systems, ejection mechanisms, etc., to ensure the mold meets production requirements. After outputting the drawings, precise guidance is provided for mold manufacturing, ensuring mold quality and performance.

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Mold Manufacturing

In the mold manufacturing stage, raw materials are prepared, rough machining, and finish machining are carried out based on the design drawings. Processes such as electrical discharge machining (EDM) and wire cutting are used to handle complex features. Subsequently, surface treatment is performed to improve mold hardness and wear resistance. Finally, the mold components are assembled to ensure smooth operation of the mold, preparing it for mold testing and mass production.

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Mold Trial

During the mold testing stage, the mold is installed on the injection molding machine for initial injection testing. Based on the test results, adjustments are made to the mold and injection molding process parameters to optimize product quality. The mold-tested products are thoroughly inspected to ensure they meet design requirements. Successful mold testing is a key indicator of mold qualification and the selection of the optimal molding process.

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Mass Production

In the mass production stage, a production plan is developed based on market demand, and injection molding materials and auxiliary equipment are prepared. Mass production is carried out according to the production plan and injection molding process parameters to ensure stable product quality. Continuous quality control is implemented, with strict inspection of products during the production process. Finally, qualified products are packaged and delivered to meet customer needs.

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Professional Team

Our precision injection molding team is the key to our company’s success. With a solid technical foundation and efficient execution capabilities, we can provide customers with one-stop precision injection molding solutions, ranging from design to production, and from raw material selection to product delivery. We are committed to helping customers reduce production costs, shorten delivery cycles, and enhance market competitiveness while ensuring product quality.

Our Experience

Our Precision Medical Injection Molding Experience is built on years of industry accumulation and continuous innovation. We are dedicated to providing customers with high-quality, precise, and reliable injection molded parts. With advanced injection molding technology, precision mold design and manufacturing capabilities, as well as a strict quality control system, we can meet the high standards of precision parts required by various industries.

Application Cases

Medical-Grade Transparent PC Laryngoscope

This product is made of medical-grade transparent PC material in a class 10,000 cleanroom. It features high strength, scratch resistance, and smooth transparency. It is designed for dedicated use with disposable consumables to avoid cross-infection. The curved design facilitates easy entry into the mouth and is intended for use with visual laryngoscopes.

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Medical Luer Connector

The Luer connector is a standardized, micro-leak-free connector widely used in the medical field. It comes in male and female versions, which form a tight seal through rotational fastening, ensuring safe transmission of medical fluids. The universal design of the Luer connector facilitates compatibility with different medical devices and accessories, enhancing the flexibility and convenience of medical equipment.

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In which fields can our products be applied?

Medical Laryngoscope
Plastic Surgical Instruments
Respiratory Masks
Blood Glucose Meter Components
Prosthetic Limb Components
Endoscope Components
Dental Syringes

Test Tubes and Petri Dishes
Artificial Joint Shells
Pacemaker Shells
Portable Ultrasound Device Shells
Tracheal Intubation Connectors
Blood Collection Tubes
Drip Chambers

Tracheal Intubation Adapters
Sterile Bag Connectors
Spectrophotometer Components
Medical Waste Bag Connectors
Mask Connectors and Components
Orthodontic Brackets

Customize Medical Clean Injection Molding Components

Do you have a professional cleanroom for medical injection molding?

Yes, Yize Mould has an ISO 13485-certified class 10,000 cleanroom and has passed third-party inspection and certification.

What information is needed for a quote on dust-free medical molds?

Typically, 2D drawings and 3D files are required for us to provide accurate mold quotations and manufacturing. Supported 2D drawing formats include: AI, PDF, DWG, CAD, DXF, DLG, etc.; supported 3D drawing formats include: STP, STEP, x_t, etc.

Can you process thin-wall medical injection molding?

Yize Mould specializes in medical product injection molding, with thin-wall injection molding capabilities down to 0.15mm. Specific 3D drawings are required to analyze the product structure.

Can you handle medical mold manufacturing and clean injection molding production?

Yize Mould integrates mold development, manufacturing, and injection molding production, providing a full range of solutions from drawings to mold design, manufacturing, and product processing and production.

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Custom Precision Parts Processing Service
Custom precision parts processing typically employs various processing methods, including CNC machining (for precise milling, turning, and drilling), Electrical Discharge Machining (EDM) (suitable for harder materials and complex-shaped parts), laser cutting and laser marking (for high-precision cutting and surface engraving), grinding and polishing (to improve surface quality and accuracy), and 3D printing and additive manufacturing (for rapid prototyping and production of complex structures). These processing methods ensure that parts meet customization requirements for high precision, complex shapes, and specific material requirements.

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Tungsten carbide part grinding accuracy: 0.002mm

Custom Precision Injection Mold Service
Custom precision injection molds can be categorized based on manufacturing materials into steel molds, aluminum molds, and alloy molds. Steel molds have strong wear resistance and are suitable for mass production; aluminum molds are suitable for small batches and rapid prototyping at a lower cost; alloy molds are used in special environments and have higher strength and corrosion resistance. When selecting materials, factors such as production volume, accuracy requirements, and cost should be considered.

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Overall mold accuracy can reach: 0.015mm

Customized Special Material Injection Molding Services

Customized special material injection molding services have important applications in many high-end and technologically demanding industries, especially in the medical, electronics, automotive, and aerospace fields. These services involve the use of different special materials (such as high-performance plastics, composites, engineering plastics, etc.) to meet customers’ specific needs. Precision processes are often required during the injection molding process to ensure the performance, quality, and reliability of the products. Examples include: PEEK/PPSU/LCP/PEI/PA/PBT/PPO/PPS/PFA/ PSU/POM/SPS/PI/PPA blended with + glass fiber + carbon fiber.

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注塑精度±0.02mm

Details of Medical Injection Molding Solutions

Becoming a Practitioner of the Chinese Dream in Precision Medical Mold Manufacturing and Related Products

Solution Introduction

Solution Value

Clear Division of Labor

Environmental Improvement

Supply Chain Management

Processing Steps

DFM

Mold Design

Mold Manufacturing

Mold Trial

Mass Production

Professional Team

Our Experience

Application Cases

Medical-Grade Transparent PC Laryngoscope

Medical Luer Connector

In which fields can our products be applied?

Customize Medical Clean Injection Molding Components

Contact Us!

Contact us for professional solutions

About Us

Products and Services

Our Solutions

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