Custom Precision Parts Solution Details

Ushering in a new era of integrated precision components and precision molds!

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Solution Introduction

Since its establishment in 2007, Yize Mould has been specializing in the production of precision mold components and mechanical parts, with 80 professional technicians dedicated to component manufacturing. We offer processes such as turning, milling, CNC machining, electrical discharge machining (EDM), wire cutting, and polishing (PG), achieving part processing accuracies of up to 0.002mm.

Solution Value

Machining Process

Grinding

The polishing process employs fine processing techniques, such as diamond finishing, to achieve high precision and surface smoothness for mold components. Currently, Yize Mould can achieve a flatness of 0.002mm. Through meticulous polishing, we reduce surface roughness, enhancing the lubricity and service life of mold components.

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EDM

Electrical discharge machining, also known as spark erosion, utilizes pulsed discharges between an electrode and the workpiece for processing. It is suitable for machining difficult-to-cut materials and complex-shaped mold components. By precisely controlling discharge parameters, we achieve high precision and complex surface processing of mold components.

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CNC Lathe

CNC turning employs numerical control technology to machine mold components according to pre-programmed instructions. It offers high processing accuracy and efficiency, making it suitable for machining cylindrical and end surfaces of mold components.

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Wire Cutting

Wire cutting processes mold components with precision through discharge erosion between the wire electrode and the workpiece. It is applicable for cutting mold components made of various hardness materials, offering high processing accuracy and excellent surface quality.

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CNC

CNC machining, or numerical control machining, utilizes computer-controlled digital units for automated processing. It is suitable for complex surface processing of mold components, offering advantages such as stable processing quality, high processing accuracy, and high repeatability.

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Professional Talent

Our technicians possess extensive work experience across numerous projects and are experts in using simulation software. They can process products using the correct techniques, ensuring they are on the right development path from the outset, reducing processing time and maximizing cost savings for customers.

Our Experience

By involving our engineers in the early stages of your project, our experience becomes your advantage, turning your ideas into reality in the shortest time possible. By providing customers with advice on component design, we save them considerable time and money during the development phase, thereby enhancing the overall level of our part processing.

Application Cases

Precision Plastic Mold Parts

We excel in the precision machining of mold components, achieving individual part accuracies of up to 0.005mm and controlling the entire mold's accuracy within 0.015mm. With rich experience and advanced equipment, we offer customized mold component solutions to meet diverse customer needs, ensuring excellent mold performance.

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Tungsten Carbide Parts

Yize Mould specializes in providing high-precision tungsten carbide round parts and non-standard round part processing. Using advanced machine tools and processes, we ensure processing accuracies of up to 0.002mm. Whether dealing with complex shapes or high-standard dimensional requirements, we can meet them, providing customers with high-quality, stable-performance tungsten carbide round parts suitable for various industrial applications.

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In which fields can our products be applied?

Mold Ejector Pin
Mold Insert
Tungsten Carbide Injection Nozzle
Tungsten Carbide Punch
Tungsten Carbide Mold Core Insert
Drawing Die Component
Tungsten Carbide Heating Element
Cooling System Component

Tungsten Carbide Wear Ring
Tungsten Carbide Wear Plate
Tungsten Carbide Washer
Tungsten Carbide Bushing
Tungsten Carbide Mold Wear Bushing
Tungsten Carbide Precision Core Insert
Tungsten Carbide Turning Tool

Tungsten Carbide Locating Pin
Tungsten Carbide Gate Bushing
Tungsten Carbide Ejector Pin
Mold Core
Mold Cavity
Mold Core Seat
Mold Base Plate
Mold Guide Plate

Custom Precision Part Machining

What materials can you precisely machine?

Various metallic materials with hardness ranging from 30-90HRA, such as tungsten carbide, mold steel, stainless steel, beryllium copper, aluminum alloy, copper alloy, titanium alloy, and stainless steel.

Can you process parts without 3D drawings?

For custom machining of parts with simple shapes, CAD or PDF drawings can be provided. However, for products with numerous complex surfaces, 3D drawings are still required for further evaluation.

What is your minimum tolerance capability?

Our machining tolerance can reach ±0.002mm. However, the tolerance requirement for specific products needs to be comprehensively considered based on product size, material, technical requirements, and customer cost.

Can you perform precision machining on plastics?

No, for large quantities of precision engineered plastic parts, mold injection molding should be considered.

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Custom Precision Injection Mold Service
Custom precision injection molds can be categorized based on manufacturing materials into steel molds, aluminum molds, and alloy molds. Steel molds have strong wear resistance and are suitable for mass production; aluminum molds are suitable for small batches and rapid prototyping at a lower cost; alloy molds are used in special environments and have higher strength and corrosion resistance. When selecting materials, factors such as production volume, accuracy requirements, and cost should be considered.

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Overall mold accuracy can reach: 0.015mm

Customized Special Material Injection Molding Services

Customized special material injection molding services have important applications in many high-end and technologically demanding industries, especially in the medical, electronics, automotive, and aerospace fields. These services involve the use of different special materials (such as high-performance plastics, composites, engineering plastics, etc.) to meet customers’ specific needs. Precision processes are often required during the injection molding process to ensure the performance, quality, and reliability of the products. Examples include: PEEK/PPSU/LCP/PEI/PA/PBT/PPO/PPS/PFA/ PSU/POM/SPS/PI/PPA blended with + glass fiber + carbon fiber.

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注塑精度±0.02mm

Custom Medical Cleanroom Injection Molding Service

The Custom Medical Cleanroom Injection Molding Service provides injection molding solutions that meet dust-free and sterile requirements specifically for the medical device industry, mainly used for producing high-precision, high-hygiene standard medical equipment components and consumables. This service adopts advanced injection molding technology and a strict dust-free production environment to ensure that products meet rigorous medical and hygiene requirements.

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We have class 10,000 cleanroom and certified with ISO13485

Custom Precision Parts Solution Details

Ushering in a new era of integrated precision components and precision molds!

Solution Introduction

Solution Value

Clear Division of Labor

Environmental Improvement

Supply Chain Management

Machining Process

Grinding

EDM

CNC Lathe

Wire Cutting

CNC

Professional Talent

Our Experience

Application Cases

Precision Plastic Mold Parts

Tungsten Carbide Parts

In which fields can our products be applied?

Custom Precision Part Machining

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