Details of the PFA Tube Fitting Solution

Providing efficient and reliable fluorine material PFA tube fitting solutions for high-demand gas delivery systems.

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Solution Introduction

Fluorine material PFA tube fittings are commonly used in gas delivery systems that require high chemical resistance, high-temperature resistance, and corrosion resistance. Typical applications include gas pipelines, vacuum systems, and gas mixing in industries such as semiconductors, chemicals, pharmaceuticals, and electronic equipment. Fluorine materials (such as Polytetrafluoroethylene (PFA/FEP/PVDF, etc.) are widely used in the manufacturing of these products due to their excellent chemical stability and high-temperature resistance.

Solution Value

Processing Steps

Product Design

Based on market demands and industry standards, we meticulously design the shape, size, connection method, and other aspects of the fittings. During the design process, we fully consider the characteristics of PFA materials, such as high-temperature resistance and corrosion resistance, to ensure that the performance of the fittings meets the actual application requirements. Through 3D modeling and simulation analysis, we continuously optimize the design plan, laying a solid foundation for subsequent production.

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Mold Processing

Mold manufacturing is a critical step in producing high-purity PFA tube fittings. We utilize advanced processing equipment to precisely manufacture molds according to design drawings. The mold material is selected as corrosion-resistant and high-temperature-resistant nickel-based alloy to ensure the mold's service life and product quality. During the manufacturing process, we strictly control the processing precision and surface quality to ensure that the mold can accurately replicate the design shape, providing reliable support for injection molding production.

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Mold Trial

Mold trial is an important step in verifying the mold and injection molding process. We use the initially manufactured mold for trials to observe the injection molding effect. During the mold trial, we adjust parameters such as injection temperature, pressure, and time to optimize molding quality and production efficiency. At the same time, we check the mold's seal tightness and ease of ejection to ensure smooth subsequent production. After successful mold trials, we will fine-tune the mold to achieve the best production state.

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Quality Inspection

Quality inspection is crucial for ensuring the quality of high-purity PFA tube fittings. We conduct rigorous quality inspections on the injection-molded fittings, including dimensional accuracy, surface finish, pressure resistance, corrosion resistance, and purity. Through advanced inspection equipment and methods, we ensure that each fitting meets the standard requirements. For non-conforming products, we will either rework or scrap them to maintain the overall quality of the products. Currently, the metal ion leaching of Derong Yuandao PFA fittings has reached the ppb (parts per billion) level.

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Mass Production

After confirming the stability and reliability of the mold and injection molding process, we commence large-scale production. During the production process, we strictly control the quality of raw materials, injection molding parameters, and the production environment to ensure product consistency and stability. Simultaneously, we strengthen production management and quality control, improve production efficiency, reduce production costs, and provide customers with high-quality, efficient products and services.

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Professional Team

Our precision injection molding team is the key to our company’s success. With a solid technical foundation and efficient execution capabilities, we can provide customers with one-stop precision injection molding solutions, ranging from design to production, and from raw material selection to product delivery. We are committed to helping customers reduce production costs, shorten delivery cycles, and enhance market competitiveness while ensuring product quality.

Our Experience

Our Precision Injection Molding Experience is built on years of industry accumulation and continuous innovation. We are dedicated to providing customers with high-quality, precise, and reliable injection molded parts. With advanced injection molding technology, precision mold design and manufacturing capabilities, as well as a strict quality control system, we can meet the high standards of precision parts required by various industries.

Application Cases

High-Purity PFA Tube Fittings

Derong Yuandao PFA tube fittings are made of pure PFA material and exhibit excellent corrosion resistance and high-temperature resistance. Their delicate design, compact structure, and easy installation ensure the sealing and stability of the piping system. The unique self-lubricating property of PFA material makes the fittings less prone to adhesion during long-term use, facilitating maintenance. Additionally, the fittings have good flexibility and can adapt to piping connection needs in various complex working conditions. Whether in the chemical, pharmaceutical, or semiconductor industry, PFA tube fittings provide reliable and safe piping connection solutions, making them an ideal choice for high-end industrial applications.

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In which fields can our PFA Tube Fittings be applied?

Chemical Pipelines and Valves
Semiconductor and Electronic Industry Accessories
Seals and Gaskets for Fluid Delivery Systems
Agitators
Beverage Industry Accessories
Pharmaceutical Processing Accessories

Pressure Vessel and Reactor Linings
Components for Gas Distribution Systems
Medical Equipment Accessories
Aerospace Applications
Fiber Optic and Communication Equipment Components
Electronic Insulation Components

Custom PFA Tube Fittings

What information is required for custom PFA injection molded products?

Typically, 2D and 3D drawings are required for us to provide accurate mold quotations and manufacturing. Supported 2D drawing formats include: AI, PDF, DWG, CAD, DXF, DLG, etc.; supported 3D drawing formats include: STP, IGS, etc.

Can I specify the material for mold development and injection molding production?

Yes, Yize Mould develops molds and produces injection-molded parts based on materials provided or specified by customers, i.e., OEM manufacturing. For PFA fluorine fitting products, the company has developed hundreds of specifications, and you can directly purchase or authorize us for OEM production with our branding.

Are the PFA tube fittings you produce high-purity?

是的

Yes, the Derong Yuandao brand PFA fittings produced by Yize Mould are high-purity and semiconductor-grade, certified by SGS, with no black spots even when magnified hundreds of times.

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Custom Precision Parts Processing Service
Custom precision parts processing typically employs various processing methods, including CNC machining (for precise milling, turning, and drilling), Electrical Discharge Machining (EDM) (suitable for harder materials and complex-shaped parts), laser cutting and laser marking (for high-precision cutting and surface engraving), grinding and polishing (to improve surface quality and accuracy), and 3D printing and additive manufacturing (for rapid prototyping and production of complex structures). These processing methods ensure that parts meet customization requirements for high precision, complex shapes, and specific material requirements.

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Tungsten carbide part grinding accuracy: 0.002mm

Custom Precision Injection Mold Service
Custom precision injection molds can be categorized based on manufacturing materials into steel molds, aluminum molds, and alloy molds. Steel molds have strong wear resistance and are suitable for mass production; aluminum molds are suitable for small batches and rapid prototyping at a lower cost; alloy molds are used in special environments and have higher strength and corrosion resistance. When selecting materials, factors such as production volume, accuracy requirements, and cost should be considered.

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Overall mold accuracy can reach: 0.015mm

Customized Special Material Injection Molding Services

Customized special material injection molding services have important applications in many high-end and technologically demanding industries, especially in the medical, electronics, automotive, and aerospace fields. These services involve the use of different special materials (such as high-performance plastics, composites, engineering plastics, etc.) to meet customers’ specific needs. Precision processes are often required during the injection molding process to ensure the performance, quality, and reliability of the products. Examples include: PEEK/PPSU/LCP/PEI/PA/PBT/PPO/PPS/PFA/ PSU/POM/SPS/PI/PPA blended with + glass fiber + carbon fiber.

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注塑精度±0.02mm

Custom Medical Cleanroom Injection Molding Service

The Custom Medical Cleanroom Injection Molding Service provides injection molding solutions that meet dust-free and sterile requirements specifically for the medical device industry, mainly used for producing high-precision, high-hygiene standard medical equipment components and consumables. This service adopts advanced injection molding technology and a strict dust-free production environment to ensure that products meet rigorous medical and hygiene requirements.

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We have class 10,000 cleanroom and certified with ISO13485

Details of the PFA Tube Fitting Solution

Providing efficient and reliable fluorine material PFA tube fitting solutions for high-demand gas delivery systems.

Solution Introduction

Solution Value

Clear Division of Labor

Environmental Improvement

Supply Chain Management

Processing Steps

Product Design

Mold Processing

Mold Trial

Quality Inspection

Mass Production

Professional Team

Our Experience

Application Cases

High-Purity PFA Tube Fittings

In which fields can our PFA Tube Fittings be applied?

Custom PFA Tube Fittings

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